Level 2 – Lean Manufacturing Operative

Course Overview

A Lean Manufacturing Operative will be expected to carry out their work safely and meet the exacting quality standards demanded in a fast paced and efficient processing environment and develop into a multi-skilled operator through process ownership.  A lean manufacturing operative can be required to carry out manufacturing activities on multiple products with different specifications consecutively e.g. automotive manufacturing – Multi models manufacturing results in the manufacturing of different models of vehicle with different specification variants within a high volume environment.

They will be required to prepare, control, contribute to and complete manufacturing operations, and follow manufacturing processes and standard operating procedures (SOPs) whilst adhering to specific safe working policies & procedures. A Lean Manufacturing Operative will be responsible for maintaining Health and Safety requirements at all times e.g. wearing correct Personal Protective Equipment (P.P.E.) correct use of equipment and tooling, safe stopping and resetting of machinery, maintain an organised work area e.g. 5s (Sifting, Sorting, Sweeping, Spick & Span and Sustain) ensuring the safe disposal of waste in line with environmental systems and regulatory requirements (ISO 14001).

They will be required to contribute, develop and support improvement in the manufacturing operation using continuous improvement methods, kaizen tools, process   visualisation using lean principles and problem solving tools and techniques. They will be responsible for carrying out quality checks throughout the manufacturing operations to ensure quality is built in and that any defects or concerns are highlighted and dealt with in line with relevant quality standards (ISO 9002).

ST0420

12 months (this does not include EPA period)

Classroom, On the job, Off the job

Interview, Project Presentation

Levy & Non-Levy

- Fully Funded (free if eligible)

16 Years +, Live in England, Not in Full time education

What Will I learn?

Knowledge

  • Understanding the importance of complying with statutory, quality, organisational and health and safety regulations
  • Understanding of general engineering/manufacturing mathematical and scientific principles, methods, techniques, graphical expressions, symbols formulae and calculations used by engineering technicians
  • Understanding the structure, properties and characteristics of common materials used in the sector
  • Understanding the typical problems that may arise within their normal work activities/environment
  • Understanding approved diagnostic methods and techniques used to help solve engineering/manufacturing problems
  • Understanding the importance of only using current approved processes, procedures, documentation and the potential implications for the organisation if this is not adhered to
  • Understanding and interpreting relevant engineering/manufacturing data and documentation in order to complete their job role
  • Understanding the different roles and functions in the organisation and how they interact.
  • Understanding why it is important for an organisation to continually review their processes and procedures

Skills

  • Obtaining, checking and using the appropriate documentation (such as job instructions, drawings, quality control documentation)
  • Working safely at all times, complying with health, safety and environmental legislation, regulations and organisational requirements
  • Planning and where applicable obtaining all the resources required to undertake the work activity
  • Undertaking the work activity using the correct processes, procedures and equipment
  • carrying out the required checks (such as quality, compliance or testing) using the correct procedures, processes and/or equipment
  • Dealing promptly and effectively with engineering/manufacturing problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel
  • Completing any required documentation using the defined recording systems at the appropriate stages of the work activity
  • Restoring the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location

Behaviours

  • Personal responsibility, resilience and ethics. Comply with health and safety guidance and procedures, be disciplined and have a responsible approach to risk, work diligently at all times, accept responsibility for managing time and workload and stay motivated and committed when facing challenges. Comply with any organisational policies/codes of conduct in relation to ethical compliance
  • Work effectively in teams. Integrate with the team, support other people, consider implications of their actions on other people and the business
  • Effective communication and interpersonal skills. open and honest communicator, communicating clearly using appropriate methods, listening to others and have a positive and respectful attitude
  • Focus on quality and problem solving. Follow instructions and guidance, demonstrates attention to detail, follow a logical approach to problem solving and seek opportunities to improve quality, speed and efficiency
  • Continuous personal development. Reflect on skills, knowledge and behaviours and seeks opportunities to develop, adapt to different situations, environments or technologies and have a positive attitude to feedback and advice

Job Progression

  • Mechatronics Maintenance Technician
  • Product Design and Development Technician
  • Toolmaker and Tool and Die Maintenance Technician
  • Technical Support Technician
  • Engineering Technician,
  • Aerospace Technician,
  • Aviation Engineer,
  • Maritime Engineering,
  • Machinist, Mechatronics Engineer

For further details:

Level 2 – Lean Manufacturing Operative

Follow us: